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ABB机器人如何通过离线编程与仿真完成搬运火花塞项目
发布时间:2020-08-17        浏览次数:592        返回列表
 

 

定义抓取工件后的载荷数据

 

PERS robtarget pPick:=[[226.448,104.769,13.931],[0.00734292,-1.6E-08,0.999973,-1E-09],[-1,0,-1,0],[9E+09,9E+09,9E+09,9E+09,9E+09,9E+09]];

 

定义抓取数据,此数据随着抓取位置的不同而变化,是变量

 

PERS 

robtarget 

pPlace:=[[223.781,102.869,13.3023],[0.00656412,0.698111,0.71593,-0.00649543],[0,-1,1,0],[9E+09,9E+09,9E+09,9E+09,9E+09,9E+09]];

定义放置数据,此数据随着抓取位置的不同而变化,是变量

 

CONST 

 

robtarget 

 

pHome:=[[873.054605526,0,764.656133294],[0.007342891,0,0.999973041,0],[0,0,0,0],[9E+09,9E+09,9E+09,9E+09,9E+09,9E+09]];

 

定义安全点

 

CONST 

 

robtarget 

 

pPickBase:=[[66.447802087,24.768906099,13.931002806],[0.007342918,-0.000000016,0.99997304,-0.000000001],

 

[-1,0,-1,0],[9E+09,9E+09,9E+09,9E+09,9E+09,9E+09]];

 

定义抓取基准点

 

CONST 

 

robtarget 

 

pPlaceBase:=[[63.7807864,22.868891847,13.302282874],[0.006564124,0.698111195,0.715929802,-0.006495435],

 

[0,-1,1,0],[9E+09,9E+09,9E+09,9E+09,9E+09,9E+09]];

 

定义放置基准点

 

PERS num nPickH:=150; 定义抓取位置的安全距离

 

PERS num nPlaceH:=100; 定义放置位置的安全距离

 

PERS num nOffsX:=40; 定义X方向偏移数值

 

PERS num nOffsY:=40; 定义Y方向偏移数值

 

PERS num nCount:=16; 定义搬运数量并赋初始值为1,此数值随着搬运数量的变化而变化,是变量

 

PERS speeddata vMinSpeed:=[200,100,1000,5000];

 

PERS speeddata vMidSpeed:=[500,200,1000,5000];

 

PERS speeddata vMaxSpeed:=[800,300,1000,5000];定义高中低3种不同的运行速度,根据不同情况选择不同的运行速度

 

PROC Main()

 

主程序

 

rInitAll; 调用初始化子程序

 

WHILE TRUE DO

 

条件语句,通过这样的的调用方式,只运行初始化程序一次

 

rPick; 调用抓取子程序

 

rPlace; 调用放置子程序

 

ENDWHILE

 

ENDPROC

 

PROC rInitAll()

 

初始化子程序

 

ConfL\Off;

 

关闭线性运动和圆弧运动时的轴配置参数,使机器人能自由选择轴运动方式接近目标点,预防报警

 

ConfJ\Off;

 

关闭关节运动时的轴配置参数,使机器人能自由选择轴运动方式接近目标点,预防报警

 

AccSet 100,100; 设置加速度数据

 

VelSet 100,5000; 设置速度数据

 

Reset doGrip; 复位启动信号

 

nCount:=1; 搬运计数数值置1

 

MoveJ pHome,vMinSpeed,fine,tGripper\WObj:=wobj0;

 

利用关节运动指令移动TCP到安全点pHome

 

ENDPROC

 

PROC rPick()

 

抓取子程序

 

rCalPos; 调用计算位置子程序

 

MoveJ Offs(pPick,0,0,nPickH),vMaxSpeed,z50,tGripper\WObj:=wobjPick;

 

以关节运动方式高速运动到抓取点工件上方150mm处

 

MoveL pPick,vMinSpeed,fine,tGripper\WObj:=wobjPick;

 

以直线运动方式低速运动到待抓取工件位置

 

Set doGrip; 启动抓取操作

 

WaitTime 0.5; 等待0.5秒,确保抓取动作高质量完成

 

GripLoad LoadFull; 机器人满载

 

MoveL Offs(pPick,0,0,nPickH),vMidSpeed,z50,tGripper\WObj:=wobjPick;

 

以直线运动方式中速运动到待抓取工件上方150mm

 

ENDPROC

 

PROC rPlace()

 

放置子程序

 

MoveJ Offs(pPlace,0,0,nPlaceH),vMidSpeed,z50,tGripper\WObj:=wobjPlace;

 

以关节运动方式中速运动到待抓取工件上方100mm

 

MoveL pPlace,vMinSpeed,fine,tGripper\WObj:=wobjPlace;

 

以直线运动方式低速运动到待放置位置处

 

Reset doGrip;复位启动信号,放下火花塞

 

WaitTime 0.5;等待0.5秒,确保放置动作完成

 

GripLoad LoadEmpty;机器人空载

 

MoveL Offs(pPlace,0,0,nPickH),vMidSpeed,z50,tGripper\WObj:=wobjPlace;

 

以直线运动方式中速运动抬起100mm

 

rPlaceRD; 调用计数子程序

 

ENDPROC

 

PROC rPlaceRD()

 

计数子程序

 

nCount:=nCount+1;

 

搬运火花塞数量自增

 

IF nCount>32 THEN

 

IF条件判断指令,当计数变量大于32的时候向下执行

 

TPErase; 清屏

 

TPWrite "Pick&Place done,the robot will stop!";

 

在触摸屏上显示"Pick&Place done,the robot will stop!"

 

nCount:=1; 计数变量置1

 

Reset doGrip;启动复位信号

 

MoveJ pHome,vMinSpeed,fine,tGripper\WObj:=wobj0;

 

以关节运动形式低速运动到安全点

 

Stop;机器人停止

 

ENDIF

 

ENDPROC

 

PROC rCalPos()

 

计算位置子程序

 

!Row 1

 

TEST nCount

 

测量nCount变量,与CASE的数值作对比

 

CASE 1:

 

pPick:=Offs(pPickBase,0,0,0);

 

pPlace:=Offs(pPlaceBase,0,0,0);

 

CASE 2:

 

pPick:=Offs(pPickBase,nOffsX,0,0);

 

pPlace:=Offs(pPlaceBase,nOffsX,0,0);

 

CASE 3:

 

pPick:=Offs(pPickBase,2*nOffsX,0,0);

 

pPlace:=Offs(pPlaceBase,2*nOffsX,0,0);

 

CASE 4:

 

pPick:=Offs(pPickBase,3*nOffsX,0,0);

 

pPlace:=Offs(pPlaceBase,3*nOffsX,0,0);

 

!Row 2

 

CASE 5:

 

pPick:=Offs(pPickBase,-nOffsX,nOffsY,0);

 

pPlace:=Offs(pPlaceBase,-nOffsX,nOffsY,0);

 

CASE 6:

 

pPick:=Offs(pPickBase,0,nOffsY,0);

 

pPlace:=Offs(pPlaceBase,0,nOffsY,0);

 

CASE 7:

 

pPick:=Offs(pPickBase,nOffsX,nOffsY,0);

 

pPlace:=Offs(pPlaceBase,nOffsX,nOffsY,0);

 

CASE 8:

 

pPick:=Offs(pPickBase,2*nOffsX,nOffsY,0);

 

pPlace:=Offs(pPlaceBase,2*nOffsX,nOffsY,0);

 

CASE 9:

 

pPick:=Offs(pPickBase,3*nOffsX,nOffsY,0);

 

pPlace:=Offs(pPlaceBase,3*nOffsX,nOffsY,0);

 

CASE 10:

 

pPick:=Offs(pPickBase,4*nOffsX,nOffsY,0);

 

pPlace:=Offs(pPlaceBase,4*nOffsX,nOffsY,0);

 

!Row 3

 

CASE 11:

 

pPick:=Offs(pPickBase,-nOffsX,2*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,-nOffsX,2*nOffsY,0);

 

CASE 12:

 

pPick:=Offs(pPickBase,0,2*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,0,2*nOffsY,0);

 

CASE 13:

 

pPick:=Offs(pPickBase,nOffsX,2*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,nOffsX,2*nOffsY,0);

 

CASE 14:

 

pPick:=Offs(pPickBase,2*nOffsX,2*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,2*nOffsX,2*nOffsY,0);

 

CASE 15:

 

pPick:=Offs(pPickBase,3*nOffsX,2*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,3*nOffsX,2*nOffsY,0);

 

CASE 16:

 

pPick:=Offs(pPickBase,4*nOffsX,2*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,4*nOffsX,2*nOffsY,0);

 

!Row 4

 

CASE 17:

 

pPick:=Offs(pPickBase,-nOffsX,3*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,-nOffsX,3*nOffsY,0);

 

CASE 18:

 

pPick:=Offs(pPickBase,0,3*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,0,3*nOffsY,0);

 

CASE 19:

 

pPick:=Offs(pPickBase,nOffsX,3*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,nOffsX,3*nOffsY,0);

 

CASE 20:

 

pPick:=Offs(pPickBase,2*nOffsX,3*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,2*nOffsX,3*nOffsY,0);

 

CASE 21:

 

pPick:=Offs(pPickBase,3*nOffsX,3*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,3*nOffsX,3*nOffsY,0);

 

CASE 22:

 

pPick:=Offs(pPickBase,4*nOffsX,3*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,4*nOffsX,3*nOffsY,0);

 

!Row 5

 

CASE 23:

 

pPick:=Offs(pPickBase,-nOffsX,4*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,-nOffsX,4*nOffsY,0);

 

CASE 24:

 

pPick:=Offs(pPickBase,0,4*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,0,4*nOffsY,0);

 

CASE 25:

 

pPick:=Offs(pPickBase,nOffsX,4*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,nOffsX,4*nOffsY,0);

 

CASE 26:

 

pPick:=Offs(pPickBase,2*nOffsX,4*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,2*nOffsX,4*nOffsY,0);

 

CASE 27:

 

pPick:=Offs(pPickBase,3*nOffsX,4*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,3*nOffsX,4*nOffsY,0);

 

CASE 28:

 

pPick:=Offs(pPickBase,4*nOffsX,4*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,4*nOffsX,4*nOffsY,0);

 

!Row 6

 

CASE 29:

 

pPick:=Offs(pPickBase,0,5*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,0,5*nOffsY,0);

 

CASE 30:

 

pPick:=Offs(pPickBase,nOffsX,5*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,nOffsX,5*nOffsY,0);

 

CASE 31:

 

pPick:=Offs(pPickBase,2*nOffsX,5*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,2*nOffsX,5*nOffsY,0);

 

CASE 32:

 

pPick:=Offs(pPickBase,3*nOffsX,5*nOffsY,0);

 

pPlace:=Offs(pPlaceBase,3*nOffsX,5*nOffsY,0);

 

计算火花塞抓取和放置位置数据

 

DEFAULT:

 

TPErase;清屏

 

TPWrite "the counter is error,please check it!";

 

在屏幕上显示"the counter is error,please check it!"

 

Stop;机器人停止

 

ENDPROC

 

PROC rTeachPos()

 

示教位置子程序

 

MoveL pHome,v1000,z100,tGripper\WObj:=wobj0;

 

示教安全点

 

MoveL pPickBase,v1000,z100,tGripper\WObj:=WobjPick;

 

示教抓取基准点

 

MoveL pPlaceBase,v1000,z100,tGripper\WObj:=WobjPlace;

 

示教放置基准点

 

ENDPROC

 

ENDMODULE

 



 

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